END TO END SOLUTIONS
  • Technology
  • Turnkey Solutions
  • Basic Engineering
  • Process Engineering
  • Mechanical Engineering
  • Instrument Engineering
  • Electrical Engineering
  • Piping Engineering
  • Architectural,civil & Structural Engineering
  • Procurement Assistance
  • Project Management
  • Environment, Health & Safety
  • Construction Management
  • Commissioning Assistance
  • Worldclass Manufacturing Facility

Technology

  • OPCA
  • OPCA+
  • Sulphuric Acid Plant
  • Crude Oil Distillation Plant
  • Glycol Plant
  • Scrubber Plant
  • Hydrogen Plant
  • Distillation Plant
  • Solvent Recovery
  • Technical & Commercial Analysis

Turnkey Solutions

  • Single-Point Accountability
  • Lump-Sum Contract & Cost Control
  • Risk Transfer and Mitigation
  • Total Quality Work (TQC)
  • Front-End Engineering Design
  • Basic & Detailed Engineering
  • Multidisciplinary Design
  • Procurement Assistance and Management
  • In-House Fabrication
  • Site Management
  • Installation and Erection
  • Commissioning and Start-up Support

Basic Engineering

  • Kick-off Meeting
  • Technology Selection
  • Technical Feasibility Report
  • Process Simulation
  • Mass and Heat Balance
  • Process Flow Diagram
  • Piping and Instrument Diagram
  • Utility Calculation
  • Utility Selection
  • Process Concept and Selection
  • Equipment List
  • Line List
  • Electrical Load List
  • Process Equipment Selection
  • Utility Sizing
  • Process Calculation for Plant
  • Static Equipment Specification
  • Rotary Equipment Specification
  • Instrument Process Datasheet
  • Process Control Philosophy
  • Process Control Logic
  • Equipment Layout
  • Project Feasibility
  • Hydraulic Calculations

Process Engineering

  • P&ID’s after Order Finalization
  • Detailed Process Engineering
  • Line List
  • Valve List
  • Raw Material, Additives and Product Summary
  • Process Alarm and Trip Schedule
  • Overall Process Control Philosophy
  • HAZOP Report and Close-out Report
  • Chemicals Summary
  • Instrument Detailed Specification
  • Operating Manual
  • Commissioning Procedure
  • Plant Operating Manual

Mechanical Engineering

  • Mechanical Design of Fabricated Equipment as per ASME, IS, GEP Codes
  • Technical Specification
  • GA Fabrication Details of Equipment
  • Fabrication Drawing Review of Vendor’s Fabrication Drawings
  • BOM Review
  • Mechanical Engineering for Bought-out Items
  • Technical Specification for Package
  • Review of Vendor’s Drawings

Instrument Engineering

  • Technical Specification for Field Instruments
  • Technical Specification for Control Room Instruments
  • Instrument Control Philosophy
  • Technical Specification for PLC / SCADA / DCS
  • Instrument Layout
  • I/O List
  • Hook-up Wiring Diagram
  • Local Control Panel Selection as per Application
  • Specification for Field & Control Room Instruments
  • Review of Vendor Documents for PLC / DCS
  • Tender Document for Instruments
  • Installation Details, Specifications & BOQ

Electrical Engineering

  • Electrical Load List
  • Technical Specification for Electrical & HT / LT Systems
  • Single Line Diagram
  • Electrical Layout for Switchyard & Substation
  • Electrical Layout for Power, Lighting & Earthing
  • Electrical Tender Documents along with BOQ
  • Lightning Protection System

Piping Engineering

  • Plot Plan
  • Equipment Layout
  • Elevation Plan
  • Piping Layout
  • Isometric Drawings
  • Civil Information Drawings
  • Specification for Piping & Valves
  • Pipe BOM & Supports
  • Piping Tender
  • 3D Model

Architectural,civil & Structural Engineering

  • Civil and Structural Design
  • Civil Drawings
  • Structural Drawings
  • Statutory Approval Drawings
  • Architectural Working Drawings
  • Road & Drainage Drawings
  • Tender Specifications for Architectural, Civil & Structural Works
  • BOQ

Procurement Assistance

  • Float Enquiries to Vendors
  • Obtain Vendor Offers
  • Technical and Commercial Offer Evaluation
  • Techno-commercial Meetings with Vendors
  • Techno-commercial Recommendation Letter
  • Enquiry and Offer Finalization with Vendors
  • Follow-up for Vendor Drawings
  • Follow-up until Material Reaches Site
  • Final Inspection of Equipment
  • Dispatch Clearance & Bill Certification
  • Maintain Material Procurement Status Chart

Project Management

  • MS Project Planning
  • Project Progress Monitoring
  • Project Tracking
  • Project Cost Management
  • Project Timeline Management
  • Project Progress Reporting
  • Coordination with Client
  • Inter-department Coordination
  • Vendor & Contractor Coordination
  • Coordination with Inspectors

Environment, Health & Safety

  • Scrubber Design
  • HAZOP Studies
  • Technical Specification for ETP & STP
  • Technical Specification for Fire Protection System
  • Technical Specification for HVAC

Construction Management

  • Proper Selection of Vendors for Construction
  • HSE Plan for Plant Safety
  • Contractor Billing Checking
  • Design and Drawing Approval
  • Approval for Design & Drawings

Commissioning Assistance

  • Preparation of Operating Manuals
  • Preparation of Maintenance Manual
  • Preparation of Checklists
  • Pre-commissioning of the Plant
  • Commissioning of the Plant
  • 72 Hours Plant Guarantee Trial

Worldclass Manufacturing Facility

  • Utilizing State-of-the-Art Machinery and Automated Processes
  • High Precision and Exceptional Quality
  • Advanced Construction Technology
  • Sustainability and Resilience by Design
  • Integrated Digital Procurement & Global Logistics Optimization
  • Integrated Commissioning (FAT / SAT)
  • Seamless Digital Handover
  • Operator Training and Shadowing
TKT Company Profile
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Sulphuric Acid

TKT Technology Services: Mastering Sulphuric Acid Plant Technology

Delivering High-Efficiency, Compliant, and Sustainable Production. Sulphuric Acid is the world's most critical industrial chemical, vital for fertilizers, mining, petroleum refining, and countless chemical processes. TKT Technology Services provides specialized, full-scope engineering and design to build reliable, state-of-the-art facilities that guarantee maximum conversion, superior energy recovery, and robust environmental compliance

Engineering Excellence and Specialized Services: TKT Technology Services is your one-stop solution for the entire project lifecycle, from concept to commissioning.

Sulphuric Acid

1. Advanced Process Design & Simulation

  • Process Modeling: Detailed simulation using advanced software (e.g., Aspen Plus) to analyze complex mass and energy balances, ensuring stable, optimized operation under all load conditions
  • Energy Integration : Designing the Heat Exchanger Network to maximize waste heat recovery, often resulting in plants that are net exporters of power.

Sulphuric Acid

2. Materials and Corrosion Management

  • The aggressive nature of hot, concentrated demands specialized material selection. Our expertise ensures long service life and reliability:
  • Specification of proprietary acid-resistant alloys and non-metallic materials for towers, piping, pumps, and heat exchangers.
  • Expert design for acid coolers (e.g., shell and tube, or cast iron) to handle high-temperature acid streams safely.

Sulphuric Acid

3. Environmental Compliance & Safety We design facilities to meet the most stringent global emission standards:

  • Ultra-Low Emissions: DCDA inherently minimizes tail gas emissions to significantly below regulatory limits
  • Tail Gas Treatment (TGT): Integration of secondary scrubbing systems or other TGT technologies to further reduce and acid mist.
  • Safety Focus: Incorporating robust safety features, including emergency shutdown systems (ESD) and advanced ventilation controls, as a core design principle.

Sulphuric Acid

4. Project Execution & Support

  • Basic & Detailed Engineering: Providing comprehensive, high-quality engineering packages
  • Procurement Assistance: Leveraging a strong vendor network to source reliable, cost-effective equipment
  • Erection & Commissioning: Supervising and executing on-site installation, testing, and startup to ensure seamless plant performance.

Sulphuric Acid

Why Choose TKT’s Sulphuric Acid?

🤝Partner with TKT Technology Services Choose TKT for Sulphuric Acid Plant design that combines unmatched conversion efficiency with a commitment to safety, reliability, and environmental stewardship. Maximize your production output. Minimize your operational risk. Contact us today to discuss your next Sulphuric Acid project.