END TO END SOLUTIONS
  • Technology
  • Turnkey Solutions
  • Basic Engineering
  • Process Engineering
  • Mechanical Engineering
  • Instrument Engineering
  • Electrical Engineering
  • Piping Engineering
  • Architectural,civil & Structural Engineering
  • Procurement Assistance
  • Project Management
  • Environment, Health & Safety
  • Construction Management
  • Commissioning Assistance
  • Worldclass Manufacturing Facility

Technology

  • OPCA
  • OPCA+
  • Sulphuric Acid Plant
  • Crude Oil Distillation Plant
  • Glycol Plant
  • Scrubber Plant
  • Hydrogen Plant
  • Distillation Plant
  • Solvent Recovery
  • Technical & Commercial Analysis

Turnkey Solutions

  • Single-Point Accountability
  • Lump-Sum Contract & Cost Control
  • Risk Transfer and Mitigation
  • Total Quality Work (TQC)
  • Front-End Engineering Design
  • Basic & Detailed Engineering
  • Multidisciplinary Design
  • Procurement Assistance and Management
  • In-House Fabrication
  • Site Management
  • Installation and Erection
  • Commissioning and Start-up Support

Basic Engineering

  • Kick-off Meeting
  • Technology Selection
  • Technical Feasibility Report
  • Process Simulation
  • Mass and Heat Balance
  • Process Flow Diagram
  • Piping and Instrument Diagram
  • Utility Calculation
  • Utility Selection
  • Process Concept and Selection
  • Equipment List
  • Line List
  • Electrical Load List
  • Process Equipment Selection
  • Utility Sizing
  • Process Calculation for Plant
  • Static Equipment Specification
  • Rotary Equipment Specification
  • Instrument Process Datasheet
  • Process Control Philosophy
  • Process Control Logic
  • Equipment Layout
  • Project Feasibility
  • Hydraulic Calculations

Process Engineering

  • P&ID’s after Order Finalization
  • Detailed Process Engineering
  • Line List
  • Valve List
  • Raw Material, Additives and Product Summary
  • Process Alarm and Trip Schedule
  • Overall Process Control Philosophy
  • HAZOP Report and Close-out Report
  • Chemicals Summary
  • Instrument Detailed Specification
  • Operating Manual
  • Commissioning Procedure
  • Plant Operating Manual

Mechanical Engineering

  • Mechanical Design of Fabricated Equipment as per ASME, IS, GEP Codes
  • Technical Specification
  • GA Fabrication Details of Equipment
  • Fabrication Drawing Review of Vendor’s Fabrication Drawings
  • BOM Review
  • Mechanical Engineering for Bought-out Items
  • Technical Specification for Package
  • Review of Vendor’s Drawings

Instrument Engineering

  • Technical Specification for Field Instruments
  • Technical Specification for Control Room Instruments
  • Instrument Control Philosophy
  • Technical Specification for PLC / SCADA / DCS
  • Instrument Layout
  • I/O List
  • Hook-up Wiring Diagram
  • Local Control Panel Selection as per Application
  • Specification for Field & Control Room Instruments
  • Review of Vendor Documents for PLC / DCS
  • Tender Document for Instruments
  • Installation Details, Specifications & BOQ

Electrical Engineering

  • Electrical Load List
  • Technical Specification for Electrical & HT / LT Systems
  • Single Line Diagram
  • Electrical Layout for Switchyard & Substation
  • Electrical Layout for Power, Lighting & Earthing
  • Electrical Tender Documents along with BOQ
  • Lightning Protection System

Piping Engineering

  • Plot Plan
  • Equipment Layout
  • Elevation Plan
  • Piping Layout
  • Isometric Drawings
  • Civil Information Drawings
  • Specification for Piping & Valves
  • Pipe BOM & Supports
  • Piping Tender
  • 3D Model

Architectural,civil & Structural Engineering

  • Civil and Structural Design
  • Civil Drawings
  • Structural Drawings
  • Statutory Approval Drawings
  • Architectural Working Drawings
  • Road & Drainage Drawings
  • Tender Specifications for Architectural, Civil & Structural Works
  • BOQ

Procurement Assistance

  • Float Enquiries to Vendors
  • Obtain Vendor Offers
  • Technical and Commercial Offer Evaluation
  • Techno-commercial Meetings with Vendors
  • Techno-commercial Recommendation Letter
  • Enquiry and Offer Finalization with Vendors
  • Follow-up for Vendor Drawings
  • Follow-up until Material Reaches Site
  • Final Inspection of Equipment
  • Dispatch Clearance & Bill Certification
  • Maintain Material Procurement Status Chart

Project Management

  • MS Project Planning
  • Project Progress Monitoring
  • Project Tracking
  • Project Cost Management
  • Project Timeline Management
  • Project Progress Reporting
  • Coordination with Client
  • Inter-department Coordination
  • Vendor & Contractor Coordination
  • Coordination with Inspectors

Environment, Health & Safety

  • Scrubber Design
  • HAZOP Studies
  • Technical Specification for ETP & STP
  • Technical Specification for Fire Protection System
  • Technical Specification for HVAC

Construction Management

  • Proper Selection of Vendors for Construction
  • HSE Plan for Plant Safety
  • Contractor Billing Checking
  • Design and Drawing Approval
  • Approval for Design & Drawings

Commissioning Assistance

  • Preparation of Operating Manuals
  • Preparation of Maintenance Manual
  • Preparation of Checklists
  • Pre-commissioning of the Plant
  • Commissioning of the Plant
  • 72 Hours Plant Guarantee Trial

Worldclass Manufacturing Facility

  • Utilizing State-of-the-Art Machinery and Automated Processes
  • High Precision and Exceptional Quality
  • Advanced Construction Technology
  • Sustainability and Resilience by Design
  • Integrated Digital Procurement & Global Logistics Optimization
  • Integrated Commissioning (FAT / SAT)
  • Seamless Digital Handover
  • Operator Training and Shadowing
TKT Company Profile
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Food Processing

TKT Technology Services: Mastering Sulphuric Acid Plant Technology

TKT Technology Private Limited delivers advanced automation, engineering and digital solutions for the food and beverage processing industry. Our technologies enhance product quality, improve hygiene, boost productivity and ensure compliance with global food safety standards. We support a wide range of food segments including dairy, beverages, edible oils, grains, confectionery, ready-to-eat foods, nutraceuticals, spices, and frozen foods.

Food Processing

Our Food Processing Technology Solutions

  • Process Automation & Control :PLC, SCADA & DCS systems for complete plant automation Precise control for mixing, pasteurization, fermentation, homogenization & packaging Automated batching and recipe management for consistent product quality Real-time monitoring of temperature, pressure, flow and product parameters
  • Hygiene, Safety & Quality Assurance : CIP (Clean-In-Place) & SIP (Sterilize-In-Place) automation Inline quality control: moisture, pH, viscosity, Brix, texture & contamination detection Environmental and process hygiene monitoring systems Compliance with HACCP, ISO 22000, FSSAI, FDA and GMP standards
  • Processing Equipment Integration :Integrated control for processing lines: Dairy & beverage lines Bakery & confectionery lines Oil extraction & refining systems Fruit & vegetable processing plants Seamless communication across conveyors, ovens, dryers, chillers & packaging machines
  • Energy Efficiency & Resource Optimization :Heat recovery and utility optimization solutions Water, steam, air and fuel consumption monitoring Waste reduction and yield improvement tools Predictive control for reducing energy loss and improving throughput
  • Digital Food Factory Solutions :TKT Technology brings digital transformation to food manufacturing through: Digital twins for line balancing, process analysis & operator training AI/ML analytics for quality prediction and production optimization Smart IoT sensors for cold chain monitoring, spoilage prevention & traceability Cloud dashboards for real-time visibility of plant KPIs and batch performance
  • Packaging Line Automation :High-speed packaging machine integration Labeling & coding solutions with traceability Weight checking, metal detection & vision inspection systems End-of-line automation, palletizing & warehouse connectivity
  • PEngineering & Turnkey Services :We provide full lifecycle engineering support: Process design, FEED & detailed engineering Control system design, integration & commissioning Upgrades for legacy plants to meet modern food safety requirements SOP creation, training & documentation Long-term maintenance, audits & 24/7 support

Food Processing

Why Choose TKT Technology?

  • Deep Understanding of Food Processing Needs: Tailored solutions for diverse food categories and production environments.
  • Focus on Hygiene & Product Safety: Technologies aligned with global food quality and safety standards.
  • Efficiency, Accuracy & Reliability: Automation designed to minimize waste and maximize product consistency.
  • End-to-End Partnership Approach: From concept to commissioning and ongoing support—we stay with you throughout the journey.

Food Processing

Our Commitment:

TKT Technology Private Limited is committed to building safe, efficient and future-ready food processing plants. With advanced automation, engineering excellence and digital innovation, we help manufacturers deliver high-quality food products while improving operational performance and meeting global market demands.